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You are here: Home > Services > Custom Foam
We at Pelican Cases Now.com specialize in providing custom foam interiors for the perfectionists who want a true custom fit. With custom foam capabilities that include the use of state-of-the-art water jet machines and steel rule die presses, foam inserts can be cut to the exact specifications and requirements of your equipment. Whether your needs call for a single custom shaped cushion or several thousand, our expert design team will work with you to determine the most effective design and best combination of materials for your specific application. Our engineers use the latest CAD/CAM modeling software to provide consistent accurate foam cushions every time.

Custom foam, foam filled or foam lined, we use only the best Mil-Spec. foams such as polyurethane, polyethylene, cross link or anti-static foam to ensure that your equipment will be protected while in the case during storage or transit. Imagine the possibilities.





Most Pelican Protector™ Cases come standard with our exclusive "Pick 'N' Pluck"™ foam (A): an easy, do-it-yourself system for custom-shaping the interior of the case according to your equipment. Layers of foam are pre-scored in tiny cubes. Simply measure your equipment over the grid and pluck away.

For more intricate designs that need a true custom fit, foam inserts can be cut according to your equipment (B). Just send us a sample of your product and we'll configure the case size and the foam per your requirements. Better yet, provide us your CAD files and we'll take it from there. We offer a wide range of materials depending on your needs.

For extremely sensitive equipment like microchips and circuit boards, we offer anti-static foam to protect against electrostatic discharge. Where purity or out-gassing is an issue, cross linked foam expanded with nitrogen (C) is chemical resistant and perfect for medical equipment and some electronics applications.

Need to keep track of your tools? Foam tool organizers will make your life easier. Color contrast design tells you in a quick glance if all items are accounted for. Eliminate FOD (Foreign Object Damage) caused by tools left in aircraft engines or other equipment. These are available as single (D) or multi-layer with compartments (E)

Please contact us today to discuss your custom case requirements.